NSG Group Opens New Glass Production Line in St Helens, UK

11 Jul 2025

 

NSG Group is pleased to announce its Group company - Pilkington United Kingdom Limited has launched a new glass production line at its Greengate Works site in St Helens as part of a multi-million-pound investment to safeguard the future of rolled texture glass manufacturing in the UK, as announced on 21 April 2023 titled as "Investment in Sustainable Glassmaking in UK".

The new rolled glass production line manufactures Pilkington UK's Texture by Pilkington glass range, featuring 21 original designs and textures used for privacy and style in interior design.

Production of the range has moved to Greengate Works from nearby Watson Street Works, which stopped production last year after two centuries of pioneering glassmaking.

Moving the production of Texture by Pilkington will enable the company to save 15,000 tonnes of CO2 annually, with Pilkington UK now manufacturing all glass from one furnace in the town, instead of the two between Greengate Works and Watson Street Works. Pilkington UK are supporting the council with plans to transform the Watson Street site.

Investing in the new line supports NSG Group's sustainability goals, which include a 30% reduction in greenhouse gas emissions by 2030 compared to 2018 levels and achieving net zero by 2050. The upgrade received £3.7 million in funding through the UK government's Industrial Energy Transformation Fund (IETF), which supports industrial decarbonisation efforts.

Pilkington UK's Greengate Works in St Helens continues to pioneer the future of glassmaking globally. In recent years, it's hosted a number of global firsts in hydrogen-fired glass production, achieving key milestones in reducing emissions across the sector.

Neil Syder, Managing Director of Pilkington UK, said: "Texture by Pilkington has been manufactured by our team in St Helens since 1852 and we're proud to continue that legacy with this new rolled glass line. It represents a meaningful step forward, not just in securing the future of texture glass manufacturing, but in significantly lowering the carbon footprint of the range.

"Its construction was an incredible feat of engineering too. To build the new line, our team needed to break into the side of a live glass furnace, constructing a canal that takes glass away our current float line to the new rolled glass line in a separate building. This work now enables us to manufacture all our glass from one furnace, which saves us 15,000 tonnes of CO2 per year: the equivalent of taking over 8,800 cars off the road for a year*.

"By investing in our Greengate Works site, we're building on nearly 200 years of glassmaking heritage and innovation while positioning ourselves to meet the changing needs of our industry as it decarbonises."

NSG Group will continue to promote actions for decarbonization to realize a sustainable society.

Image of new glass production line

*Based on a carbon saving of 15,000 tonnes of CO2 and the average CO2 emissions per car per year in the UK of 1.7 million grams (NimbleFins)

Pilkington Texture Glass

About NSG Group (Nippon Sheet Glass Co., Ltd., and its group companies)

NSG Group is the world's leading supplier of glass and glazing systems in the business areas of Architectural, Automotive, and Creative Technology.

Architectural manufactures and supplies architectural glass as well as glass for the solar energy and other sectors.

Automotive serves the original equipment (OE) and aftermarket replacement (AGR) glazing markets.

Creative Technology comprises several discrete businesses, including lenses for printers and scanners, specialty glass fibers and glass flakes, mainly glass cord, which is a reinforcing material for timing belts, and Fine Glass products.
https://www.nsg.com

Sustainability Targets of NSG Group

NSG Group is committed to achieving carbon neutrality by 2050 after the revision of the SBT certification obtained in 2019 with the goal of CO2 emission reduction by 2030, which was reviewed in 2021 and increased to 30% compared to 2018 and is working to achieve this goal. This new goal was certified by SBTi in May 2022, and we are promoting various activities to achieve a sustainable society and carbon neutrality in the future.

About Sustainability Initiatives: https://www.nsg.com/en/sustainability

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